Dec 292013
 

Almost exactly a year ago I published a blog post introducing an open source application for calculating cycloidal gears. The response was very positive but the fact that the tool depends on a specific version of .Net makes access a bit cumbersome.  Also the tool does not immediately show the resulting gears. Instead the user has to save the output as an SVG file and then display it either in a browser or an SVG editor like Inkscape. No instant gratification there.

All these issues are addressed in my new Online Cycloidal Gear Builder. Check it out!

2013-12-29-13_23_35-Cycloidal-Gear-Builder

Dec 282013
 

The IBT-2 H-bridge module from wingxin is an inexpensive, high power motor driver based on two BTS7960 chips and is readily available from various ebay vendors; see e.g. here.

IBT-2Module

The link provides more details but here are a few key parameters.

  • Input voltage : 6V-27V
  • Maximum Current : 43A
  • Input level : 3.3V-5V

I am not sure whether the heat sink is sufficient for handling 43A but even if one does not drive the unit to its limits the specifications are still impressive given the typical price point of this module (currently between $13 and $17 including free shipping from China). There is relatively little information available about how to hook up the module with an Arduino controller. This thread on the Arduino forum was useful but the solution wastes a few pins and does not demonstrate bidirectional motor control. In this post I describe a slightly more complete solution that uses an Arduino controller with connected potentiometer to drive a motor via the IBT-2 module from full reverse speed to full forward speed.

For reference here is the description of the input ports and the two supported usage modes (image taken from one of the ebay postings). In this post I leverage usage mode one.

IBT-2-Input-Ports

Here is the associated Arduino sketch:

/*
IBT-2 Motor Control Board driven by Arduino.

Speed and direction controlled by a potentiometer attached to analog input 0.
One side pin of the potentiometer (either one) to ground; the other side pin to +5V

Connection to the IBT-2 board:
IBT-2 pin 1 (RPWM) to Arduino pin 5(PWM)
IBT-2 pin 2 (LPWM) to Arduino pin 6(PWM)
IBT-2 pins 3 (R_EN), 4 (L_EN), 7 (VCC) to Arduino 5V pin
IBT-2 pin 8 (GND) to Arduino GND
IBT-2 pins 5 (R_IS) and 6 (L_IS) not connected
*/

int SENSOR_PIN = 0; // center pin of the potentiometer

int RPWM_Output = 5; // Arduino PWM output pin 5; connect to IBT-2 pin 1 (RPWM)
int LPWM_Output = 6; // Arduino PWM output pin 6; connect to IBT-2 pin 2 (LPWM)

void setup()
{
  pinMode(RPWM_Output, OUTPUT);
  pinMode(LPWM_Output, OUTPUT);
}

void loop()
{
  int sensorValue = analogRead(SENSOR_PIN);

  // sensor value is in the range 0 to 1023
  // the lower half of it we use for reverse rotation; the upper half for forward rotation
  if (sensorValue < 512)
  {
    // reverse rotation
    int reversePWM = -(sensorValue - 511) / 2;
    analogWrite(LPWM_Output, 0);
    analogWrite(RPWM_Output, reversePWM);
  }
  else
  {
    // forward rotation
    int forwardPWM = (sensorValue - 512) / 2;
    analogWrite(LPWM_Output, forwardPWM);
    analogWrite(RPWM_Output, 0);
  }
}

The following Fritzing diagram illustrates the wiring. B+ and B- at the top of the diagram represent the power supply for the motor. A 5k or 10k potentiometer is used to control the speed.

IBT-2-with-Arduino_bb